About this position
Description:
Purpose of the Job:
The Senior Ducting Technician is responsible for the inspection, maintenance, repair, and overhaul of components used in various aircraft ducting systems. This role requires a solid understanding of aircraft pneumatic ducting systems, attention to detail, and a commitment to quality and safety. The Senior ducting technician will work closely with others to ensure that all components meet the required performance standards and comply with FAA regulations.
Reports to: Repair Shop Manager
Duties and Responsibilities:
- Perform metal fabrication tasks such as trimming, cutting, drilling, marking, dent removal, identification, and assembly of metallic part in accordance with work instructions, blueprints, and production planning documents.
- Perform basic composite and insulation processes such as hand lay-up, curing, trimming, and insulation wrapping tasks in accordance with work instructions, blueprints, and production planning documents
- Set up and operate production equipment including curing ovens, cutters, routers, sanders, and other fabrication machinery.
- Occasional welding fabrication processes(training provided).
- Operate basic hand tools, power tools, and shop equipment following training and safety guidelines.
- Use standard measuring instruments such as tape measures, calipers, micrometers, and scales to verify dimensions.
- Perform polishing, cleaning, and basic finishing operations in accordance with company standards.
- Accurately record material usage, traceability information, and shop traveler data as instructed.
- Assist with material handling, part movement, tool cleaning, and general shop support activities.
- Maintain a clean, organized, and FOD-free work area and comply with all safety, quality, and housekeeping standards.
- Follow written and verbal instructions from supervisors, leads, and production documentation.
- Support continuous improvement efforts by learning and applying standardized processes.
- Communicate effectively with team members and supervisors regarding work status or issues.
- Achieve and maintain departmental goals related to quality, utilization, and productivity.
- Perform other duties as assigned that are consistent with the Composite, and Metal Fabrication job families.
Requirements:
- Prior Military or Civilian experience in maintenance working on aerospace ducting systems
- Strong ability to read, interpret, and work from blueprints, work orders, and production planning and engineering documentation.
- Strong understanding of aircraft ducting systems and repair techniques.
- Understanding of fabrication and fitting techniques, including dimensional considerations before and after welding.
- Working knowledge of the effects of heat on materials during resistance spot welding, GTAW seam welding, and manual GTAW processes.
- Proficient in the use of standard manufacturing and inspection tools, including tape measures, calipers, micrometers, scales, and height gauges.
- Ability to share technical knowledge and provide guidance to less experienced team members to support departmental performance.
- Ability to use precision measuring tools such as calipers, dial gauges, and micrometers.
- Basic computer skills, including familiarity with Microsoft Word and Excel.
- Team-oriented mindset with a willingness to learn and develop new skills.
- Ability to lift up to 50 pounds, stand and work with tools and equipment for extended periods. Comfortable working in a shop environment with exposure to noise and chemicals.
Training:
- Initial Training as outlined in the Training Manual
- Annual/Recurrent Training as posted on the Training Log, S3RS-FM-100
- Pentagon Basics
- Export & ITAR compliance
- ESD Handling
- Human Factors
- Accomplishing work under FAA, UK CAA, & EASA approval