Aerospace Tube Bending Expert

LYNCH BROS. MFG. CO. Phoenix, Arizona, United States

About this position

Role Summary

We are seeking an experienced aerospace tube bender who can independently set up, bend, and end-form complex tubing to print. The ideal candidate is strong on tight-tolerance multi-plane bends, rotations, and end forming features such as flares, beads, and various tube end forming operations.

Key Responsibilities

  • Set up and operate tube bending equipment to produce aerospace-grade tubing to engineering drawings and travelers.
  • Perform complex multi-bend parts including accurate rotation, bend order development, and springback compensation.
  • Install, align, and adjust tooling (dies, mandrels, wipers, clamps, pressure dies) to control ovality, wall thinning, and surface quality.
  • Perform tube end forming as required: flares, beading, expanding, and other print-defined end features.
  • Interpret bend data tables, centerline radius (CLR), tangent locations, and orientation/rotation callouts.
  • Verify parts using appropriate inspection methods and tools (radius gauges, angle checks, height gauge setups, calipers/mics, templates/fixtures, etc.).
  • Support first-article and in-process inspection activities; document setup notes for repeatability.
  • Work cross-functionally with Engineering, Quality, Welding/Braze, and Assembly to resolve fit-up and formability issues.
  • Maintain organized work area; perform basic preventive maintenance and care of machines and tooling.

Required Qualifications

  • 5+ years of hands-on tube bending experience (aerospace preferred).
  • Demonstrated ability to hold tight tolerances on complex parts with multiple planes and rotations.
  • Strong print reading skills including bend callouts and basic GD&T understanding.
  • Experience with tube end forming, including flares (and related end features such as bead/swage/expand).
  • Comfort working to controlled documentation (travelers, inspection records, traceability requirements).
  • Able to use standard measurement tools and follow in-process verification practices.

Preferred Qualifications

  • Experience with CNC tube benders and/or programming (as applicable).
  • Experience with thin-wall tubing and aerospace alloys.
  • Experience building bend development, cut-length determination, and repeatable setup documentation.

Work Environment & Physical Requirements

  • Manufacturing shop environment with standing, bending, and handling of tubing and tooling.
  • Ability to lift and move tooling/stock as needed (reasonable accommodation available where applicable).
  • Commitment to safety, quality, and housekeeping standards.

How to Apply

Please provide a resume and a short summary of your tube bending experience, including tube sizes/materials, bend complexity (multi-plane/rotations), and end forming experience (flares, etc.).


6 am through 2:30 pm